Exploding Bill of Material (BOM) in Excel: A Simple Solution

Hello everyone!

Today, I want to share with you a simple Excel file that you can use to explode your Bill of Material (BOM). This can be very useful for people working in supply chain management, inventory control, or for anyone working as a buyer. Whether you’re managing production or just need to track components, this tool will help streamline your process.

How the BOM Template Works

This Excel file consists of a few simple sheets that make it easy to manage the Bill of Materials for your products. Let’s take a quick look at each of them:

  1. BOM (Bill of Material) Sheet
    This sheet is where you define the product and the components that make up that product. For example, for product A, you might need 10 units of component 1, 5 units of component 5, and so on.
  2. Single BOM Explosion Sheet
    In this sheet, you can select a product and define the quantity needed. Based on this, the sheet will automatically calculate how many of each component you need. If you select product A, for example, and enter a quantity of 10, it will tell you exactly how much of each component you need to fulfill that order. The magic behind this is using Excel’s OFFSET function and INDEX/MATCH functions to dynamically reference the correct rows and columns to pull the necessary data from the BOM sheet.
  3. Multiple BOM Explosion Sheet
    Here, you can manage multiple products, see their individual quantities, and get a cumulative total of the components needed across all products. The sheet is flexible, and you can add more products or details as needed, such as lead times or required delivery dates.

Behind the Scenes: How the Functions Work

  1. OFFSET Function
    I use the OFFSET function to pull components dynamically. This function helps me reference specific rows, making it easy to pull the correct data even if the BOM sheet is expanded.
  2. INDEX/MATCH Function
    The INDEX/MATCH combination works similarly to a VLOOKUP but is more flexible. It helps locate the exact row and column to fetch the component data.
  3. Sequential Indexing
    The final piece of the puzzle is using an INDEX function with sequential indexing. This allows me to list components in order and automatically fill in missing values when necessary.

Customizing the Template

You can easily adapt this template for your specific needs:

  • If you have more than 9 products, simply drag the formulas to add more.
  • Customize the BOM sheet with your real products and components.
  • Use the multiple BOM explosion sheet to get a summary of all components needed across several products.

Conclusion

This simple yet powerful Excel tool can save you time and effort when managing your Bill of Materials. Whether you’re managing a few products or hundreds, this tool gives you the flexibility and automation to streamline your BOM process.