Managing warehouse space efficiently is a crucial part of any logistics or supply chain operation. In my latest video, I walk you through a simple but powerful Excel model that calculates the warehouse size required to store different types of pallets.

Whether you’re planning a new layout or optimizing your current one, this tool is a great starting point to estimate how much space you’ll need based on the number, size, and stackability of your pallets.

🔍 What the Model Covers

• ✅ Input your pallet types, dimensions, stack height, and quantity
• ✅ Automatically calculates full column layouts and grouped leftovers
• ✅ Includes customizable spacing for forklift movement and safety margins
• ✅ Works in meters, feet, or inches – just stay consistent!
• ✅ Instant results for warehouse width and length

🛠️ How It Works

You’ll only need to update the blue columns with your data. The orange columns contain formulas that generate all the key outputs – including the total width and length of your warehouse layout. There’s also a visual simulation of how pallets are arranged in rows and columns, with stack height and spacing considered.

You’ll see how:

• The model uses rounding to avoid partial locations or columns
• Leftover pallets are grouped smartly into mixed columns
• Spacing between columns is built-in for real-life movement and safety

This makes it easy to scale up, duplicate rows, or even adapt the layout for different warehouse zones.

📁 Get the Excel Template

Want to use this model? You can download it here:

🎥 Watch the Tutorial

Check out the full video walkthrough on YouTube where I explain the logic behind the calculations and demo the template in real time.